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New semi-hermetic compressor with an oil separator and gauges on the provision plant unit

Provision plant and AC retrofit to R449A at sea

We converted the provision plant and air conditioning to R449A while the ship was underway. Our riding squad sailed with her, so the owner did not need a shipyard stay.

All projects
Scope of work
R449A retrofit: provision plant, AC, control room
Location
Underway
Equipment and refrigerant
  • Bitzer
  • Danfoss
  • Henry
  • R449A
Tests
Nitrogen, 500 micron vacuum

Provision plant

On circuits 1 and 2 we replaced the old Daikin compressors with new Bitzer 4DES-7Y-40S semi-hermetic units, and fitted Henry S-5585-CE oil separators, new Danfoss controls with a control panel, and Danfoss TE2 expansion valves sized for R449A.

General and control room air conditioning

On the general AC system we recovered the R422D, changed the oil to synthetic Reniso Triton SEZ 32, fitted a filter-drier housing with a replaceable core and cleaned the evaporator coil.

On the control room AC liquid line we fitted Danfoss GBC12 shut-off valves, DML 164 filters, SGH 12 sight glasses and a new TE2 expansion valve.

Tests and readings after the changeover

We tested all systems with dry nitrogen, evacuated them in stages to 500 microns and charged them with R449A.

After start-up the evaporating temperature reached -27°C in the provision plant and +5°C on the air conditioning.

More on refrigeration system conversions and retrofits.

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CEO / Technical Director +48 798 764 228
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